My Favorite Fitted Face Mask Pattern | Free Pattern & Tutorial

(Update: I have a new favorite mask pattern! You can view the new one and download for free here.)

I know there are already a ton of patterns, tutorials, and videos out there showing how you can make your own cloth face mask, which is why I was not even thinking about creating my own…However, after trying several of the patterns out there and not being completely happy with any of them, I decided to make my own, and thought I’d share it with you in case you’re still looking for the perfect fit!

It looks similar to others (naturally, since there are really only so many possible shapes for a face mask), however–there are a few minor tweaks and changes of line that make this one my favorite. You can download the pdf pattern below, print it out, then make your own following the tutorial below:

Photo Tutorial: How to Sew a Cloth Face Mask

  1. Print and cut out your pattern piece.
  2. Cut out two pieces for the outside of your mask (I used my Prairie Lullaby fabric, but any type of woven cotton/100% quilting fabric works).
  3. Cut out two pieces for the lining, and two pieces for interfacing (optional).
  4. Place your interfacing pieces onto the wrong side of your outer pieces.

5. You should have your interfacing on top of both outer pieces (wrong sides facing).
6. Flip one of the sides over so the outer piece is now facing up…
7. Place one side of the mask on top of the other, with the right sides facing and the interfacing pieces still at the wrong side.
8. Stitch the front/curved seam.

9. Align the two lining pieces so that their right sides are facing; stitch.
10. Now you should have the outer pieces sewn together, the lining pieces sewn together, and cut two pieces of 6″ long elastic (1/8″ to 1/4″ wide).
11. Open the front piece of your mask.
12. Tack the elastic ends to the side (indicated by the dotted line on your printed pattern).

13. Repeat on the other side.
14. With the outside of the mask facing up, place the lining on top, right sides together.
15. Stitch around the mask, leaving one side unstitched.
16. Clip your curves, careful to not cut into your stitching.

17. You should have an opening that looks like this…
18. …clip all the corners, again careful to not cut into the stitching.
19. Turn your mask right side out, then fold the open/raw edges in 1/2″, then press down.
20. Topstitch across the open end, then across the other end (for symmetry).

Let me know if you make this mask! I would love to see your finished creation. Tag me on instagram where I’m @moth_and_rust or facebook, where I’m @mothandrusthandmade.

If you are wanting to make masks to donate, please check with your local hospitals and clinics, care homes, etc., before making them and be sure you know what their specific needs are.

Stay safe!

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